Help and advice are needed please.
I have a Victron system, running two 3 kVA multiplusses in parallel. I have had the original system for around 3 years, adding the other parallel unit early this year. They have been working perfectly since inception, up to Thursday morning, last week.
After the last load-shedding, the invertors started tripping when the City of Tshwane (CoT) municipal power returned. So I switched of the main circuit breaker (CB) and went back to sleep (it was 01:00). The solar worked perfectly without mains, and it was powering all the essentials.
The next morning I traced the problem and managed to switch on the CoT Mains, but without connecting the invertors to the CoT mains (just a CB feeding to the invertors). Fortunately, Jaco was in Pretoria and came around to fix this. In an effort to trace the fault, Jaco also connected the earth directly to municipal neutral (before the earth breaker), as he suspected some earth bonding issue to be the reason for the problem.
After a significant effort (thanks Jaco), he managed to trace the potential issue to an earth connection on the second (newer inverter), appearing to be a bad earth connection (using a lug) to the earth stub on the multiplus. Jaco cut the lug, stripped the wire, and connected the earth directly to the output terminal block (which is connected to the input terminal blocks). These are connected to the first inverter. The earth on the inverters are connected to the DB, connected via a simple busbar to the CoT municipal earth.
After this the system seem to work perfectly, till 22:00 last night, when the power returned after the obligatory 2 hour loadshedding. Again, when the power returned, the system started tripping.
Knowing how we traced the issue previously, I returned the earth-to-municipal-neutral cable. Retried, system tripped.
The earth was still connected to the first inverter using the cassis stub (using a lug), so I cut that and stripped the wire, also connecting the earths between the two inverters directly via the terminal blocks. Tried again to provide mains feed to the inverters, and it tripped. So I just removed the mains feed to the inverters (barely had enough power for the night this time due to the weather) and went to sleep.
Anyone experienced this previously, or know how to fix this, or can suggest a potential way to trace this problem, or steps to try and identify the problem, please help.